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Visio System for Surface Defect detection

WTM has developed a specific application to be installed on both cable extrusion lines and taping lines for the detection of surface defectviness.
This system analyses the surface of the extruded or taped cable and informs the user in case of inconsistencies.

The system can detetcts the following defects:
  • bubbles
  • scratches
  • cuts
  • lumps
  • changes of wire diameter
  • other types of defects from the cable images acquired in line
The system can find both holes which passes through the cable insulation (which can be found by a spark tester, too) and holes which do not pass throught the insulating layer and thus cannot be find by the spark tester!
The lump functionality can be very useful to find deviations of the cable diameter: it is equivalent to a 3-axes laser.

This Visio System is composed by:
  • 3 high-speed cameras that scan the entire section of the cable;
  • Wide aperture lens to allow fast image acquisition;
  • 4 led illuminators to guarantee a stable environment for the analysis of the surface;
  • Powerful graphical work station to process the management program;

The technical characteristics can be customized according to the specific production requirements of the Customer.
Request further information or a custom-made quotation now!
 

Details

  • Maximum speed 150m/min;
  • Tower led that shows the status of the analysis (green light, red light and buzzer);
  • Collection of defect images with information of the meter where the defect is detected;
  • SQL database with the number of defects found and other statistical parameters for performance assessing;
  • Modulation of 4 lights to better adjust the illumination of the enviroment;
  • Customization according to the Customer requirement;
 

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